PET Bottle Carbonated Drink Filling Line

Reliable Machinery highly values production flexibility and overall efficiency in the production of carbonated drink production lines. 
 
With professional cost-profit analysis and resource management, it achieves perfection in every link and saves your manufacture cost. A series of complete line solutions have been designed and customized for csd production lines. We have rich production experience and can help you expand production capacity.
 
Reliable Machinery specializes in turnkey CSD production lines, from an idea of an entrepreneur to determining the plant, bottle design, label design, CSD formulation, process flow, packaging, and marketing. Reliable Machinery will do everything for you. You can Enjoy the wealth of expertise and sustainable after-sales service brought by Reliable Machinery to ensure your high-quality and efficient production.
Reliable Machinery is a partner to meet all your production needs!
 
Production capacity: 1000-36000BPH based on 500ml bottles

PET Bottle Carbonated Drink Filling Line

Production Process

Water Treatment System
1

Water Treatment for CSD Manufacturing

Our multi-stage purification system eliminates impurities, organic matter, and microbial contaminants through processes including silica sand filtration, activated carbon absorption, and reverse osmosis, ensuring water quality exceeds international drinking standards for consistent carbonated beverage production.

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

Water Treatment System
Bottle Blowing Machine
2

Bottle Blowing Machines for Carbonated Drinks

Automatic PET Bottle Blowing Machine is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml, wide application for blowing water bottles, soda bottles, cola bottles. Bottle shapes are all customized and can be adjusted according to your requirements.

Blowing process:

1) Pre-form inlet controlling

2) Bottle pre-form heating controlling

3) Blowing technology controlling

4) Bottle check and outlet

Bottle Blowing Machines
Filling System
3

CSD Filling System

At the heart of the CSD production line, our triple-function machines perform simultaneous bottle rinsing, filling, and capping. The filling module employs counter-pressure technology to inject carbonated liquid while maintaining precise CO2 levels, minimizing foam formation. Food-grade stainless steel fillers automatically adjust to bottle height variations, achieving volumetric accuracy within ±1%. Downstream capping stations utilize servo-driven torque control to ensure airtight seals, compatible with both screw caps and press-on crown closures.

CSD Filling Machines
Labeling Machine
4

Labeling Machine

To address the unique challenges of labeling carbonated beverage bottles, we offer three distinct technologies: PVC sleeve labelers use steam-activated shrinking for 360° adhesion on chilled surfaces; OPP wrap-around systems apply pressure-sensitive labels via synchronized rotary mechanisms; while sticker labelers employ vacuum belts for precise positioning on curved containers. All variants incorporate anti-fog coatings to maintain label clarity in high-humidity environments typical of CSD production facilities.

Labeling Machines
Final Products Film / Case Packing Machine
5

Final Products Film / Case Packing Machine

Post-filling operations leverage two primary technologies: shrink wrapping machines encapsulate bottle groups in PE film using L-bar sealers and controlled-heat tunnels, while case packers automatically erect cartons, insert product groups, and apply adhesive closures. Both systems integrate with upstream production via photoelectric sensors, maintaining synchronization with the CSD filling line's output rate to prevent bottlenecks.

Packing Machines
CSD Mixing System
6

CSD Mixing System

The CSD mixing system formulates the production process according to the characteristics of different kinds of drinks. According to the formula of the beverage, the preparation process is designed.

 

It’s a complete system used to produce CSD beverages. It contains sugar melting tank, mixing tank, heating and cooling tank, sterilizer and so on. Depend on your different formulations, we can customize machines for you. Mainly used for pretreating. Best welding, polishing working with high quality stainless steel 304/316. Scientific process design. Automatic control.

 

Preparation process : Syrup melting machine > Syrup pump > Syrup filter > Mixing tank > Beverage pump > Double filter > Mixing tank > Double filter > UHT sterilizer > Homogenizer > CIP system

CSD Mixing System

Features

This equipment is automatic washing filling capping three in one machine. It’s of many advantages, such as compact structure, perfect control system and easy to be operated. Advanced touch screen and PLC control system makes man-machine communication true.

Washing part is mainly composed of washing pump, bottle clamps, water distributor, up turn-plate, guide rail, protection cover, spraying device, defrosting tray, rinse water take and rinse water refluxing tank.

Filling Part is mainly composed of filling barrel, filling valves (normal temperature and normal pressure filling), filling pump, bottle hanging device / bottle pedestals, elevating device, liquid indicator, pressure gauge, vacuum pump, etc.

Capping part is mainly composed of capping heads, cap loader (separated), cap unscrambler, cap drop rail, pressure regular, cylinder and also we need an air compressor as the auxiliary external equipment.

Case

20000BPH Carbonated Drink Production Line

Project: 20000BPH Carbonated Drink Production Line

Location: Ghana

Commissioning:Reliable Machinery

Scope: Including

 

* Fully automatic bottle blowing machine

* Water treatment equipment

* Carbonated Drink Mixing system

* Automatic filling and packing system

The whole production line has been running steadily, and the customer has occupied a great market share in Cambodia. We continue to provide equipment maintenance services. In the near future, this customer expects to be served by Reliable for capacity increase and new production line landing.

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Reliable Service System

High quality service process, create maximum value for you and your factory

Establish connection & joint hands

Reliable feasibility analysis

Attention to details & project process design

Closely tracking on production progress

Full set after-sales & installation adjustment

Continuous service & customer first

One-stop purchasing service

Reliable promise

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Choose Your Line

200ML-2L PET Bottle

200ML-2L PET Bottle

Model CGFD8-8-3 CGFD12-12-6 CGFD18-18-6 CGFD24-24-8 CGFD32-32-8 CGFD40-40-10 CGFD50-50-12 CGFD60-60-15
Capacity 1500BPH 2000-2500 BPH 3000-4000 BPH 6000-8000 BPH 8000-10000 BPH 13000-15000 BPH 15000-18000 BPH 20000-22000 BPH

Flowchart

CAD Configuration

Flowchart
CAD Configuration

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