Glass Bottle Water Filling Line

1

Water Treatment System

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

 

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

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2

Mixing System

Option 1: Juice mixing

The juice mixing system formulates the production process according to the characteristics of different kinds of juice. According to the formula of the juice beverage, the juice preparation process is designed.

 

Option 2: Carbonated drink mixing

Carbonated beverages are mainly composed of water, syrup and carbon dioxide. The syrup is made through sugar melting pots and mixing tanks. After filtering, it is pumped into the syrup tank in the carbonated beverage mixer. At the same time, the sterilized product water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste. Under the action of controlling the appropriate pressure, the carbon dioxide is dissolved into the material. , it can be made into carbonated beverages with ideal air-locking capacity.

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3

Filling System

The filling machine adopts the structure of feeding glass bottles by feeding screw, automatically flushes the bottles, and adopts the principle of lifting and lowering of the filling valve, so that the whole line conveys the bottles smoothly.

 

The constant pressure filling principle is used for fixed liquid level filling, and the secondary valve opening technology is used to meet the full liquid level filling process requirements.

 

The rotary cap adjuster adopts pneumatic cap management, which has the functions of not damaging the surface of the cap, sending a signal for the lack of cap in the hopper, and controlling the capping machine to automatically replenish the cap.

 

The whole machine adopts man-machine interface operation, German SIEMENS is automatic control technology such as computer program automatic control, frequency conversion stepless adjustment and other automatic control technologies, with low temperature automatic shutdown, automatic control of feeding and reflux, no bottle without cap, lack of bottle Wait, if there is no cover in the cover chute, it will automatically stop and wait for power.

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4

Labeling Machine

We offer several different types bottle labeling machine based on your requirement. Machines can be used for PVC sleeve label, self-adhesive label, OPP/BOPP label.

PVC labeling machine:

When a bottle on the conveyor belt passes through the bottle detection eye, the servo-controlled drive group will automatically send a label, and the brushing wheel group will brush the next label, and the label will be sleeved on the bottle.

 

OPP labeling machine:

It can automatically adjust the in and out transmission of the container. After the container is fixed, the container starts to rotate according to the set way.When the container reaches the detection position of the electric eye, the computer host controls the label feeding system to send the label. When a label feeding action is completed, the label is separated from the backing paper and attached to the product.

 

Sticker labeling machine:

After the bottle-separating mechanism separates the products, the sensor detects the passing of the product and sends a signal back to the labeling control system. The control system controls the motor to send out the label and attach it to the position where the product is to be labelled. The product flows through the labeling device and the labeling tape Drive the product to rotate, the label is rolled over, and the sticking action of a label is completed.

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5

Final Products Case Packing Machine

The bottles are separated into multiple lanes on the conveyor belt, the bottles are grouped and dropped onto the cardboard by the bottle drop break. During bottle drop break and cardboard drop, pass through a set of template blocks and then fold the cardboard into a carton form. The main drive drives the carton forward, and at the same time, the top of the carton is sprayed with glue through the glue spraying break, and the cam breaks again and folds through the top frame, and the top carton is folded on the same top carton to complete the top sticking.

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6

Empty Glass Bottle De-palletizer

The depalletizer is mainly used in the unloading of glass bottles and cans. The empty cans stacked on the pallet are pushed to the mesh conveyor layer by layer from top to bottom. The unloading of glass bottle is automatically controlled by PLC programmable computer. The depalletizer adopts frequency conversion motor, frequency conversion speed regulation, computer control, and the conveying is stable, smooth and reliable; automatic control technology, mechatronics technology, network technology, computer-controlled automatic operation. The reciprocating cycle automatic stacking meets the set requirements.

 

Replacing manual tank discharge and traditional empty tank unloader can save a lot of labor and improve production capacity. The programmable computer control system is adopted to improve the accuracy of the mechanical action, and the operation is easy. The pallet lifting table is self-locking and lifting, and the pallet stacking machine adopts cylinder lifting and lowering, and the action is stable..

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